Shrinkage & Warpage
The core side of the part can be designed with less regard for
shrinkage if the mold maker and blow molder make the correct adjustments in the
tool-building phase. The shrinkage of an interior pocket is restricted by
the metal core used to form the pocket. Minor mold-metal removal can improve
fit when this occurs. Overall the shrinkage of the interior will match the
shrinkage of the exterior in the % range related to wall thickness discussed in
the exterior shrinkage
& warpage section.
Interior part design must consider the potential for warpage. Warp will be
caused by variations in wall thickness and material distribution during
cooling. Both W>2D overall sizing and W>D localized draw ratios need to
be followed throughout the part design to prevent warpage.